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CNC MILLING PARTS (EMAT)

Ultrasonic EMAT thickness measurement of metallic components using a sensor and instrumentation fully integrated into a CNC milling machine.

PRIMO TG-MILL is designed to provide non-contact, couplant-free thickness measurements of metallic components from a single side using ultrasonic Electro-Magnetic Acoustic Transducer (EMAT) technology.

The PRIMO TG-MILL instrument and sensors are custom-designed for seamless integration into CNC machines via a standard spindle interface. The battery-powered instrument transmits real-time thickness measurements wirelessly to a base station, which communicates with the CNC controller for fully automated operation.

特点

  • Non-contact, couplant-free ultrasonic Electro-Magnetic Acoustic Transducer (EMAT) technology.
  • Pulse-echo sensor configuration generates ultrasonic waves and measures the time-of-flight (TOF) of reflections between the front and back surfaces.
  • Time-of-flight measurement accuracy of ±0.0002 in. (±5 µm) or better on components ranging from 0.020 to 4.0 in. (0.5 to 100 mm) thick.
  • Measurements are unaffected by liquids, machining coolant, debris, or metallic dust on the inspection surface.
  • Fully integrated instrument, sensor, and cabling within the toolholder. Custom-designed for CNC integration. Standard compatibility with BT30, BT40, HSK63A, HSK100A, and HSK-125A toolholders. Additional spindle interfaces available upon request.
  • Battery-powered with approximately 8 hours of operating time and wireless charging.

‍

PRIMO TG-MILL SYSTEM
Materials Most non-ferrous metals (titanium, copper, aluminum)
Equipment Included PRIMO TG-MILL (Instrument)
Wireless Access Point (WAP)
PRIMO TT (Dedicated Computer)
Communications
PRIMO TG-MILL – WAP
Wi-Fi 2x802. 11ac/ax dual band
CommScope Ruckus T350D – Wireless Access Point
Communications
PRIMO TT – CNC
TCP/IP, PLC Ethernet/IP
PRIMO TT Software NDT-WEB COMPOSER (Setup & Calibration)
PRIMO TG-MILL – INSTRUMENT
CNC Tool Interface BT30, BT40, HSK63A, HSK100A, HSK-125A
传感器 Shear and Longitudinal
Small: 1.00 D (in.) (spot checking)
Large: 2.20 D (in.) (spot checking and scanning)
Custom sensor options available
Sensor – Material Distance 0.5-2 mm (depending on sensor type and material)
超声波脉动器 1
带宽 1500 kHz to 8 MHz
脉冲重复率 400 Hz
射频脉冲器 1-3 Cycles (Toneburst)
16 kW power output
800 Vpp @ 40 Amp pk
接收器 20 dB to 90 dB Gain
Analog/Digital Converters 14位,100MSPS
筛选 可编程数字滤波器
Rechargeable Battery 18 WH
Charging Cradle Wired Charging:
20% - >80% - 45 minutes
Wireless Charging:
3 hours
Wireless Duty Cycle:
25%
操作温度 0°C至40°C (32°F至105°F)
外形尺寸 With sensor:
15.05 H x 3.78 D (in.)
382.27 H x 96.012 D (mm.)
Without sensor:
9.30 H x 3.78 D (in.)
236.22 H x 96.012 D (mm.)
重量 TG-MILL Instrument:
9.5 lb / 4.31 kg
Large EMAT Sensor:
0.85 lb / 0.39 kg
Small EMAT Sensor:
0.30 lb / 0.14 kg
Intellectual Property Patent: US 11,123,766
Patent Pending: US 19,766,473

PRIMO TG-MILL is designed to provide non-contact, couplant-free thickness measurements of metallic components from a single side using ultrasonic Electro-Magnetic Acoustic Transducer (EMAT) technology.

The PRIMO TG-MILL instrument and sensors are custom-designed for seamless integration into CNC machines via a standard spindle interface. The battery-powered instrument transmits real-time thickness measurements wirelessly to a base station, which communicates with the CNC controller for fully automated operation.

特点

  • Non-contact, couplant-free ultrasonic Electro-Magnetic Acoustic Transducer (EMAT) technology.
  • Pulse-echo sensor configuration generates ultrasonic waves and measures the time-of-flight (TOF) of reflections between the front and back surfaces.
  • Time-of-flight measurement accuracy of ±0.0002 in. (±5 µm) or better on components ranging from 0.020 to 4.0 in. (0.5 to 100 mm) thick.
  • Measurements are unaffected by liquids, machining coolant, debris, or metallic dust on the inspection surface.
  • Fully integrated instrument, sensor, and cabling within the toolholder. Custom-designed for CNC integration. Standard compatibility with BT30, BT40, HSK63A, HSK100A, and HSK-125A toolholders. Additional spindle interfaces available upon request.
  • Battery-powered with approximately 8 hours of operating time and wireless charging.

‍

PRIMO TG-MILL SYSTEM
Materials Most non-ferrous metals (titanium, copper, aluminum)
Equipment Included PRIMO TG-MILL (Instrument)
Wireless Access Point (WAP)
PRIMO TT (Dedicated Computer)
Communications
PRIMO TG-MILL – WAP
Wi-Fi 2x802. 11ac/ax dual band
CommScope Ruckus T350D – Wireless Access Point
Communications
PRIMO TT – CNC
TCP/IP, PLC Ethernet/IP
PRIMO TT Software NDT-WEB COMPOSER (Setup & Calibration)
PRIMO TG-MILL – INSTRUMENT
CNC Tool Interface BT30, BT40, HSK63A, HSK100A, HSK-125A
传感器 Shear and Longitudinal
Small: 1.00 D (in.) (spot checking)
Large: 2.20 D (in.) (spot checking and scanning)
Custom sensor options available
Sensor – Material Distance 0.5-2 mm (depending on sensor type and material)
超声波脉动器 1
带宽 1500 kHz to 8 MHz
脉冲重复率 400 Hz
射频脉冲器 1-3 Cycles (Toneburst)
16 kW power output
800 Vpp @ 40 Amp pk
接收器 20 dB to 90 dB Gain
Analog/Digital Converters 14位,100MSPS
筛选 可编程数字滤波器
Rechargeable Battery 18 WH
Charging Cradle Wired Charging:
20% - >80% - 45 minutes
Wireless Charging:
3 hours
Wireless Duty Cycle:
25%
操作温度 0°C至40°C (32°F至105°F)
外形尺寸 With sensor:
15.05 H x 3.78 D (in.)
382.27 H x 96.012 D (mm.)
Without sensor:
9.30 H x 3.78 D (in.)
236.22 H x 96.012 D (mm.)
重量 TG-MILL Instrument:
9.5 lb / 4.31 kg
Large EMAT Sensor:
0.85 lb / 0.39 kg
Small EMAT Sensor:
0.30 lb / 0.14 kg
Intellectual Property Patent: US 11,123,766
Patent Pending: US 19,766,473

什么是富文本元素?

富文本元素允许你在一个地方创建和格式化标题、段落、分块引语、图像和视频,而不是单独添加和格式化它们。只需双击就能轻松地创建内容。

静态和动态内容编辑

富文本元素可以与静态或动态内容一起使用。对于静态内容,只需将其放入任何页面并开始编辑。对于动态内容,在任何集合中添加一个富文本字段,然后在设置面板中把一个富文本元素连接到该字段。Voila!

如何为每个富文本自定义格式

在使用 "When inside of "嵌套选择器系统将一个类添加到富文本元素后,标题、段落、区块引号、数字、图像和数字标题都可以进行样式设计。

什么是富文本元素?

富文本元素允许你在一个地方创建和格式化标题、段落、分块引语、图像和视频,而不是单独添加和格式化它们。只需双击就能轻松地创建内容。

静态和动态内容编辑

富文本元素可以与静态或动态内容一起使用。对于静态内容,只需将其放入任何页面并开始编辑。对于动态内容,在任何集合中添加一个富文本字段,然后在设置面板中把一个富文本元素连接到该字段。Voila!

如何为每个富文本自定义格式

在使用 "When inside of "嵌套选择器系统将一个类添加到富文本元素后,标题、段落、区块引号、数字、图像和数字标题都可以进行样式设计。

If you would like any more information on this system, please contact us, and one of our experts will be in touch.
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